Production processes

Innovative and high-quality products are only possible if the manufacturing processes and equipment used to produce them are optimised on an ongoing basis. The many certificates and licences we have already obtained, for example under ISO 3834, EN 1090 and OHSAS 18001, are testimony to the success of our work in this area. Find out here just what a range of production processes are used at the NIEDAX GROUP.

Welding  
																							  
																						Metal active gas, metal inert gas and gas tungsten arc welding
Manual and robotic welding
Steel, stainless steel, aluminium and brass processing

Stamping  
																							  
																						Fully automatic stamping lines
Stamping force of 75 to 500t
Material thickness of 0.25 to 10mm
Range of 12 to 850mm

Profiling/perforation  
																							  
																						Fully automatic profiling plants from the coil to the finished product
Material thickness of 0.5 to 5.0mm
Production rate of up to 60m per min.

Injection moulding  
																							  
																						Injection moulding machines
Locking force of up to 150t
Over 50 types of plastic
1000 tools

Extrusion  
																							  
																						Twin-screw extruder
Up to 300kg per hour throughput per extruder
Processing and extrusion

Hot-dip galvanizing  
																							  
																						Zinc tank 7 x 1.8 x 3.5
Capacity of up to 12,000kg per hour
Combined batch and centrifugal galvanizing

Electroplating  
																							  
																						Rack and barrel plating units
For components up to 4m
Alkali and acid galvanizing
Passivation to customer requirements

Powder coating  
																							  
																						Fully automatic, electrostatic powder coating
for components up to 4m length
precise coating from medium to heavy weight cable- and long span trays
coating in various colors, gloss grades or structures
eco- and resources-saving manufacturing

Tool manufacturing  
																							  
																						In-house tool design and manufacturing
C. 2000 stamping and injection tools
Company training workshop

Sheet metalworking  
																							  
																						Separation and jointing
Material thickness of up to 10mm
Jointing, riveting and clinching

GRP manufacturing  
																							  
																						Pultrusion and extrusion
Fully automatic production lines